Friction welding machines for Truck rollers

２FW080HT-C, 2FW120HT-C, 2FW150HT-C

Ideal compact series offering high functionality and high thrust

External photo of 2FW080HT-C

External photo of 2FW080HT-C

Representative parts

Truck rollers

Truck rollers

Guide rollers

Features

Bonding of large-diameter, short products is possible.

Improved productivity

  • Can also be used in conjunction with commercial loader using a gripping mechanism with excellent workability.

  • Work efficiency has also been improved.

Improved quality

  • Quality can be controlled with a PC-based quality assurance device (condition management visualization, waveform display function).

Cost reductions

  • A compact, space-saving design has been realized.

  • Power consumption is 1/5 to 1/20 of that of other welding methods.

Improved environment

  • CO2 emissions can be reduced.

  • No toxic substances such as sparks or gas are produced.

We customize products in line with your company’s requests

Examples of typical options that can be installed on 2FW080HS-T
[1] Cutting device [2] Tie rod [3] Disk brake

Option examples

Cutting device

[1] Cutting device

Removes burrs produced during pressure welding.

Tie rod

[2] Tie rod

Equipment thrust is applied to the entire machine.

Disk brake

[3] Disk brake

Stops spindle rotation suddenly.

Machine specifications

Item
 Model FW80 FW120 FW150
Maximum thrust At the time of generating frictional heat (kN) 250 400 500
At the time of applying upset pressure (kN) 600 1,200 1,500
Pressure welding capacity (mild steel round bar) (mm) φ25～φ80 φ40～φ120 φ40～φ150
Maximum dimensions of materials to be mounted Rotating side (mm) φ78×550 φ120×300
φ85×600		 φ150×300
φ100×600
Fixed side (mm) φ115×1,400 φ260×1,500 φ260×1,800
Slide travel (mm) 500 700 800
Spindle Rotating speed (rpm) 1,000 650 650
Motor output (kW) 45 110 160
Gross weight (ton) 13.0 49.0 66.0
Floor space occupancy (m) 5.8×3.2 8.0×6.0 9.0×7.0

 

External dimension drawing

External dimension drawing
These diagrams show the FW120M.

Examples of Other Fields / Merits

Dead axles
Dead axles

S43C×HT590

read more

Piston rods
Piston rods

S45C×S45C

read more

Turbine wheel shafts
Turbine wheel shafts

Inconel713C×SCM440H

read more

Truck rollers
Truck rollers

S45C×S45C

read more

Click here for list of examples