Friction welding machines for Engine valves

2FW010HT

Helps maintain high quality and minimize cost for engine valve production.

2FW010HT

2FW010HT

Representative parts

Engine valves

Engine valves

Sewing machine parts, connecting rods, refrigerator pipes

Features

Excellent for the bonding of small-diameter products.

Improved productivity

  • Pressure welding burrs are automatically removed with a press cutting device.

  • Unmanned operation and automation are possible with use of loading and unloading.

  • High-speed production (10 seconds or less) is possible.

Improved quality

  • Thermal distortion is minimal, and stable dimensional accuracy is obtained.

  • The pressure welding status is monitored constantly, and “OK” or “NG” can be judged automatically.

Cost reductions

  • Cost savings can be achieved by bonding expensive head material with inexpensive rod material.

  • The non-destructive testing process can be eliminated

Improved environment

  • CO2 emissions can be reduced.

  • No toxic substances such as sparks or gas are produced.

We customize products in line with your company’s requests

Examples of typical options that can be installed on 2FW010VT
[1] Hopper unit [2] Unloading loader [3] Press cut [4] External length measurement unit and loading loader [4] Delivery chute

Option examples

Press cut

[3] Press cut

This is a mechanism used to instantly press cut burrs from finished pressure welded parts.

Unloading loader

[2] Unloading loader

Finished pressure welded parts are removed from the spindle and set on a press cutting unit.

External length measurement unit and loading loader

[4] External length measurement unit and loading loader

The blank length is measured externally, a vehicle type matching check is performed, and the blank is then supplied to the spindle.

Machine specifications

Item
 Model 2FW010
Maximum thrust At the time of generating frictional heat (kN) 6
At the time of applying upset pressure (kN) 18
Pressure welding capacity (mild steel round bar) (mm) φ4.5～φ10
Maximum dimensions of materials to be mounted Rotating side (mm) φ10×150
Fixed side (mm) φ10×150
Slide travel (mm) 250
Spindle Rotating speed (rpm) 3,600
Motor output (kW) 5.5
Gross weight (ton) 1.7
Floor space occupancy (m) 2.2×1.5

 

External dimension drawing

External dimension drawing
※These diagrams show the FW10NC.

Examples of Other Fields / Merits

Connecting rods
Connecting rods

SWRM435×S45C×SWRM435

read more

Large switch parts
Large switch parts

C1100×C3771×C1100

read more

Engine valves
Engine valves

SUH3×Inconel713C

read more

Refrigerator heat radiation pipes
Refrigerator heat radiation pipes

C1220×A1100

read more

Click here for list of examples