Friction welding machines for Dead axle shafts

２FW080HS-T

This is IzumiI’s largest double-head friction welding machine, and was developed as an axle production machine for trailers.

External photo of 2FW080HS-T

External photo of 2FW080HS-T

Representative parts

Dead axle shafts

Dead axle shafts

Rear housing for trucks

Features

Simultaneous bonding of large axles is possible at both sides.

Improved productivity

  • Cycle time is reduced with simultaneous double-head pressure welding.

  • Deburring can be performed inside the equipment.

Improved quality

  • The pressure welding status can be automatically judged at all times, allowing the shipped product defect rate to be kept to zero.

  • Thermal distortion is minimal, and high dimensional accuracy is obtained.

  • No spatter is produced, resulting in clean finishing, and allowing a post-process to be omitted.

Cost reductions

  • Cost savings are realized by bonding expensive material with inexpensive material.

  • Running costs can be reduced.

  • Power consumption is 1/5 to 1/20 of that of other welding methods.

Improved environment

  • CO2 emissions can be reduced.

  • No toxic substances such as sparks or gas are produced.

We customize products in line with your company’s requests

Examples of typical options that can be installed on 2FW080HS-T
[1] Cutting device [2] Steady rest

Option examples

Cutting device

[1] Cutting device

Removes burrs produced during pressure welding.

Steady rest

[2] Steady rest

Regulates product runout when performing deburring.

Machine specifications

Item
 Model FW80HS-T
Maximum thrust At the time of generating frictional heat (kN) 450
At the time of applying upset pressure (kN) 830
Pressure welding capacity (mild steel round bar) (mm) ø170 to t14 (pipes)
Maximum dimensions of materials to be mounted Rotating side (mm) φ170×350
Fixed side (mm) φ170×1,800
Slide travel (mm) L side: 800, R side: 800
Spindle Rotating speed (rpm) 1,000
Motor output (kW) 132
Gross weight (ton) 27
Floor space occupancy (m) W(11.70)×(D)4.8

 

External dimension drawing

External dimension drawing

Examples of Other Fields / Merits

Back rollers
Back rollers

S45C×SS400×STKM38

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Piston rods
Piston rods

S45C×S45C

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Turbine wheel shafts
Turbine wheel shafts

Inconel713C×SCM440H

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Truck rollers
Truck rollers

S45C×S45C

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Click here for list of examples